Address
ICS Coating (M) Sdn Bhd No11, KWS IND PMTG2, 14000 BM, PENANG, MALAYSIA
1 Application of PVD coating on Cutting Tool
Cutting Tool
Our coating equipment and application technology for the tool to provide stable and high-quality services, especially the uniformity of the coating can be reached world class leading standard, and is committed to providing comprehensive solutions based on customer application requirements.
ICS coatings designed for:
- High end tool, especially carbide
- Tools under high speed cutting and hard cutting conditions
- Processing applications that require high efficiency and can significantly reduce processing costs and improve overall productivity
|
Coating
|
Material
|
Application
|
Coating Thickness (μm)
|
Hardness (HV)
|
Oxidation Temperature (°C)
|
Friction Coefficient (Ra)
|
Colour
|
|---|---|---|---|---|---|---|---|
|
ICS 41
|
AlTiN
|
Gear cutting, cast and nodular iron, hard machining at medium machining speeds, titanium machining, saw blades, and at medium lubrication conditions. Cutting hardness 45 ~ 55 HRC.
|
1 to 5
|
3300
|
900
|
0.20
|
Black
|
|
ICS 52
|
TiSiN
|
Hard machining at high speeds, general high speed machining applications and aerospace alloys, machining of gears, Dry milling. Cutting hardness > 60 HRC.
|
1 to 5
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3500
|
1100
|
0.18
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Copper Brown
|
|
ICS 60
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AlCrN
|
Gear Cutting, cast and nodular iron, hard machining at medium machining speeds, titanium machining, saw blades, and at medium lubrication conditions. Wear resistance and oxidation resistance at cutting edge temperature of over 1000°C. Cutting hardness 35 ~ 55 HRC
|
3 to 5
|
3400
|
1100
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0.25
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Dark Grey
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|
ICS 91
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DLC
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Aluminum and non-ferrous metal cutting
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1 to 3
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3300
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300
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0.05
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Crystal Black
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|
ICS 93
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DLC RAINBOW
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Aluminum and non-ferrous metal cutting
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1 to 1.5
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3000
|
300
|
0.027
|
Rainbow
|
2 Application of PVD coating on Mold & Die
Mold & Die
We provide coating processes for stamping dies, plastic molds, die casting molds, and more, helping to extend mold life, also improve product quality and surface finish, reduce maintenance costs, and minimize the need for lubricants.
Application of stamping & stretching die:
- High hardness, to extend the life of the mold
- Low friction, improved surface finish of products
- Improved production efficiency
- Reduced use of lubricants
Application of plastic injection molding:
- Reduce die wear and extend the life of the mold corrosion
- Low friction, improved surface finish of products
- Reducing the product of burrs
- Reduced use of lubricants and mold maintenance costs
|
Coating
|
Material
|
Application
|
Coating Thickness (μm)
|
Hardness (HV)
|
Oxidation Temperature (°C)
|
Friction Coefficient (Ra)
|
Colour
|
|---|---|---|---|---|---|---|---|
|
ICS 10
|
TiN
|
Cold forming, punching sheet <2 mm, plastic injection molding
|
2 to 4
|
2500
|
600
|
0.20
|
Gold
|
|
ICS 20
|
CrN
|
Punching metal coated plate, copper alloy, thick aluminum plate, plastic injection molding
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2 to 4
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2000
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700
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0.15
|
Silver
|
|
ICS 41
|
AlTiN
|
Fine blanking, cutting, bending and shaping of stainless steel and steel plate <2 mm, Cold Forging
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2 to 4
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3000
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900
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0.2
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Black Grey
|
|
ICS 60
|
AlCrN
|
Fine blanking, cutting, bending and shaping of stainless steel and steel plate >2 mm, high strength low alloy steel, Hot Forging, Casting
|
3 to 5
|
3400
|
1100
|
0.25
|
Dark Grey
|
3 Applications of PaCVD coating on components:
Components
We provide smooth, corrosion-resistant, and wear-resistant coatings for components. Particularly in the automotive industry, energy conservation has become a key trend in its development. We offer a wide range of coatings for this application space, with the goal of reducing fuel consumption, lowering exhaust emissions, and making maintenance more economical.
|
Coating
|
Material
|
Application
|
Coating Thickness (μm)
|
Hardness (HV)
|
Oxidation Temperature (°C)
|
Friction Coefficient (Ra)
|
Colour
|
|---|---|---|---|---|---|---|---|
|
ICS 12
|
TiN Plus
|
General components for automotive and aerospace, bolts and bearings
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2 to 4
|
2600
|
700
|
0.15
|
Light Gold
|
|
ICS 20
|
CrN
|
High impact fatigue wear, titanium application components
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2 to 7
|
2000
|
700
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0.15
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Silver
|
|
ICS 90
|
ADLC
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Automotive components like piston pins, piston bolts, suspension, wheels, tappets, tappet camshaft
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2 to 5
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2800 - 3000
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300
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0.05
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Black
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4 Application of PVD coating on Medical field
Medical field
Our coating on the medical part is biological environmental coating certified by the U.S. FDA. We aim to reduce patient discomfort while improving the performance of medical devices. These coatings help minimize surgical light reflection, extend the lifespan of medical tools, and reduce the risk of allergic reactions.
Applications on surgical tools & medical implants:
- Reduce wear and friction
- Reduce antireflection and anticorrosion
- Easy color recognition
- When sterilization, stable
- Better adhesion for human cells
- Orthopedic implant applications: Including hip, knee, shoulder, ankle, and trauma products.
|
Coating
|
Material
|
Application
|
Coating Thickness (μm)
|
Hardness (HV)
|
Oxidation Temperature (°C)
|
Friction Coefficient (Ra)
|
Colour
|
|---|---|---|---|---|---|---|---|
|
ICS 15
|
Med TiN
|
Medical & Surgical Instruments applications
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2 to 4
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2500
|
600
|
0.20
|
Gold
|
|
ICS 25
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Med CrN
|
Medical & Surgical Instruments applications
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2 to 4
|
2000
|
700
|
0.15
|
Silver
|
|
ICS 42
|
Med TiALCN
|
Medical & Surgical Instruments applications
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2 to 4
|
3200
|
700
|
0.30
|
Rose Gold
|
|
ICS 45
|
Med AlTiN
|
Medical & Surgical Instruments applications
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3 to 6
|
3300
|
900
|
0.20
|
Black Grey
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|
ICS 92
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Med DLC
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Medical & Surgical Instruments applications
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1 to 3
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3000
|
300
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0.05
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Crystal Black
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5 Application of PVD & PaCVD coating on Semiconductor field
Semiconductor field
We provide non-stick, conductive, smooth, and low-friction coating processes for semiconductor trim and form parts, auto insert components, cavities, plastic molds, and more. These coatings not only extend the tool life of parts but also improve product quality, surface finish, reduce maintenance costs, and minimize the need for lubricants.
We also provide ESD (Static Dissipative), smooth, and low-friction coatings for semiconductor components and carriers. These coatings enhance static electricity protection, help dissipate static charges, and further extend the lifespan of the components.
|
Coating
|
Material
|
Application
|
Coating Thickness (μm)
|
Hardness (HV)
|
Oxidation Temperature (°C)
|
Friction Coefficient (Ra)
|
Colour
|
|---|---|---|---|---|---|---|---|
|
ICS 20
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CrN
|
Semiconductor Cavity, Molding process, Anti Corrosion, Anti Sticking
|
2 to 4
|
2000
|
700
|
0.15
|
Silver
|
|
ICS 22
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MiCC (Cr2N)
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Semiconductor Cavity, Molding process, Anti Corrosion, Anti Sticking
|
1 to 2
|
2200
|
900
|
0.10
|
Chrome Silver
|
|
ICS 91
|
DLC
|
Automotive components like piston pins, piston bolts, suspension, wheels, tappets, tappet camshaft
|
2 to 5
|
2800
|
300
|
0.05
|
Black
|
|
ICS 98
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ESD DLC
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ESD (Static Dissipative), smooth and low friction coating process for semiconductor components and carriers
|
1 to 2
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2800 - 3300
|
500
|
0.05 - 0.1
|
Black, Matte Black
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Precision Coatings Designed for Your Industry Needs
Get in touch now to explore customized coating solutions that ensure your tools and parts meet the highest standards of durability and efficiency. Our experts are ready to create the perfect solution for your needs!
